Create rolled edge surfaces
 
 
 

Tube flange enables you to define exactly where the tube starts. This is important for aesthetic reasons. Fillet flange enables you to control exactly the widest dimension of the fillet. This is important when creating cut lines that must have a specific gap distance.

These tools were designed to help you finish edges of surface models. Usually this is time consuming work that involves creating a fillet and a flange to finish the edge.

The rolled edge tool family enables you to create both the flange and the surface fillet with a single tool. This makes the edge finishing more efficient, and also makes maintaining the construction history of the complete surface set that defines the edge finish easier to accomplish.

These two examples identify the two main cases for finishing surface edges. For the first case, there is a pre-defined contact line where the edge finish (consisting of a fillet and flange) needs to be added.

For the second case, a pre-defined silhouette line controls the creation of the fillet.

Pick edge curves for the Tube flange and Fillet flange tools

  1. Select one part of the edge to be selected.

  2. Click-drag a pick box over the rest of the edges to be selected.

    The curves forming the edge are selected.

After the edge is selected, you can select vectors to define the flange when the parting line method is used.

Create a tube flange finish

The Tube flange tool provides a solution for an edge finish where the focus is on the contact line. The contact line defines where the tube touches the main surface. It is important for aesthetic reasons to control the line where a highlight is changing. To do this, the Tube flange tool ensures that the new tube is added at the selected geometry.

To create a tube

The Tube flange tool creates a tube touching the selected geometry (curves-on-surface, iso-parametric lines, or surface edges).

The tube has parameters that can be modified in the option window.

If you create a tube with tangent continuity, the tube is created with 360 degree sections. It will be trimmed to an appropriate section when creating the flange.

If you create a tube with curvature continuity, the tube will lose the 360 degree section, and be created between the contact line and the flange.

The image below shows a model with a tube and flange on both sides of the surface. Using the Flip button, you can specify on which side the tube will be built. A similar button is available to control the direction of the flange if the tube is constructed on an interior isoparametric curve or a curve-on-surface. For tubes built on edges, the orientation of the flange is unique, and cannot be flipped.

To create a flange

There are two methods to calculate the flange at the end of the tube section. They are:

Detailed workflow

  1. Select the geometry requiring an edge finish. Keep in mind that you can chain select by dragging a pick-box over the geometry to be selected.

  2. With the Flange type set to Parting line, the vector defining the flange direction must be selected using the left mouse button. When selected, the vector turns white. The vector can also be specified through the Parting Line Vector Options.

  3. Click the Recalc button in the lower right section of the window.

  4. If the flange is not needed, make sure the Create Flange box is not checked. You’ll notice that both the Tube and Flange section provide options to modify the span placement of the generated geometry.
  5. Setting Surface Type to SINGLE SURFACE creates a single tube surface, otherwise the tube is split at curve boundaries, which also include surface boundaries, since a curve cannot span more than one surface. This may provide you with better results, in terms of multi-span geometry. See the section Troubleshooting trimmed surfaces for more information.

Create a fillet flange finish

Use this tool to control the silhouette line of an edge finish.

When creating cut lines on a model, there is usually a certain predefined distance of the cut. To maintain this distance, the Fillet flange tool first creates a wall. This wall controls the appearance of the fillet and can be used to define the distance between two fillet flanges to create a cut line. The imaginary wall is used to help define the silhouette of the edge finish.

To create a fillet

  1. At the selected geometry (either curves-on-surface, iso-parametric lines, or surface edges) a blue wall will be created. There are two methods to create this wall.
    • Use a vector to draft this surface. The vector can be selected by clicking it with the (while selected, the vector is blue) or specified through the Draft Vector Options.
    • The wall is a flange based on the surface normal of the selected geometry.

    The wall is a temporary surface that is used to create the fillet surface. After you have finished constructing the fillet flange and exit the tool, the wall becomes invisible. You can toggle the appearance of the wall off or on by clicking Show Wall in the Control option section of the Fillet flange window.

    Now that you’ve got the wall in the right place, you need to create the fillet.

  2. The tool creates a fillet between the wall and the surfaces that the selected geometry belongs to. You can create tangent and curvature continuity.
  3. Next, you create the flange.

    At the end of the fillet, the tool creates a linear extension called a flange. The tool uses the same method as described in the section for the Tube tool.

Detailed workflow

  1. Select the geometry on which you need to finish the edge. Keep in mind that you can chain-select by dragging a pick box over the geometry to be selected.
  2. Using the Draft option to create the wall, a vector for the draft direction has to be selected. The vector turns blue when selected. You can also specify the vector through the Draft Vector Options.
  3. If you choose the parting line option, you must select a second vector by -picking it, if the Draft vector is active. This vector turns white. You can also specify the vector through the Parting Line Vector Options

    The variable parameter (radius, flange angle, or flange length — as specified by Variable in the control window) is controlled using a set of manipulators in the modeling window. Only one of the parameters can be varied: the other two are held constant.

    See How to use the manipulators for more details.

  4. If you don’t need a flange at the end of the fillet, click the Create Flange check box to turn it off.
  5. Options are provided in the Fillet and Flange sections of the Fillet Flange window to modify the span placement of the generated geometry. Use the Flip button to switch sides of the surface for building the wall, and thus, the fillet.

    Setting Surface Type to SINGLE SURFACE creates a single fillet surface, otherwise the fillet is split at curve boundaries, which also include surface boundaries, since a curve cannot span more than one surface. This may provide you with better results, in terms of multi-span geometry.

How to use the manipulators

Each manipulator consists of two handles — the rail slider and the value handle — only one of which can be active at a given time. The active handle is shown in light blue. The rail slider, a "ball" sliding along the rail, indicates the position on the rail where the value applies. The value handle, an approximate cross section of the future surface, controls the value of the parameter at this point.

The value of the active handle is shown on the status line.

For all of the following operations, use the , unless stated otherwise.

Even after you have finished using the tool, you can rework the result by using Object Edit > Query Edit and clicking on the constructed surface with the . This re-opens the tool window with the settings for this construction. See the section, Troubleshooting trimmed surfaces below for more information.